Automotive electronics pressure sensor coating: filled thermal gel case study

Background

An equipment integrator / manufacturer in Automotive electronics needed to coating on a pressure sensor using filled thermal gel.

Process challenge

High fluid viscosity and resistance causing pneumatic extrusion to lose speed.

Solution

We recommended Pneumatic Valve + Glue Supply System, with using a high-flow pneumatic valve for staged potting together with vacuum de-airing.

Result

• Material utilisation improved by about 8% with visibly less waste.
• Shot volume 4 mL with deviation within ±3%.
• Cycle time 0.9 s per dot with no stringing or dripping during continuous running.

Project facts

• Industry: Automotive electronics
• Workpiece: pressure sensor
• Fluid: filled thermal gel
• Process: coating
• Recommended lines: Pneumatic Valve, Glue Supply System

Note: this case is placeholder demo content showing the structure of the section. Replace it with real project data before publishing.