Background
An equipment integrator / manufacturer in Optoelectronics and display needed to metered filling on a light guide assembly using thermal grease.
Process challenge
Large potting volume where voiding and incomplete fill are hard to balance.
Solution
We recommended Dispensing Valve + Glue Distributing Machine, with pairing a micro screw valve with a level sensor in closed loop for accurate volumetric output.
Result
- Overall equipment availability improved by about 12%.
- Shot volume 0.02 mL with deviation within ±2%.
- Cycle time 1.1 s per dot with no stringing or dripping during continuous running.
Project facts
- Industry: Optoelectronics and display
- Workpiece: light guide assembly
- Fluid: thermal grease
- Process: metered filling
- Recommended lines: Dispensing Valve, Glue Distributing Machine
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