Background
An equipment integrator / manufacturer in Semiconductor and packaging needed to sealing and bonding on a CSP chip using filled thermal gel.
Process challenge
Tight cycle time with frequent changeovers that squeeze setup time.
Solution
We recommended Servo Dispensing Module + Screw Valve, with adding regulated supply with a drum pump for continuous feed to suppress pressure ripple.
Result
- Potting void defects reduced from 4% to below 1%.
- Shot volume 0.008 mL with deviation within ±2%.
- Cycle time 1.0 s per dot with no stringing or dripping during continuous running.
Project facts
- Industry: Semiconductor and packaging
- Workpiece: CSP chip
- Fluid: filled thermal gel
- Process: sealing and bonding
- Recommended lines: Servo Dispensing Module, Screw Valve
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