Background
An equipment integrator / manufacturer in Semiconductor and packaging needed to coating on a BGA package substrate using filled thermal gel.
Process challenge
Very small shot volume with high repeatability demands, plus overflow and stringing risk.
Solution
We recommended Servo Dispensing Module + Screw Valve, with pairing a micro screw valve with a level sensor in closed loop for accurate volumetric output.
Result
- Material utilisation improved by about 8% with visibly less waste.
- Shot volume 0.4 mL with deviation within ±2%.
- Cycle time 0.7 s per dot with no stringing or dripping during continuous running.
Project facts
- Industry: Semiconductor and packaging
- Workpiece: BGA package substrate
- Fluid: filled thermal gel
- Process: coating
- Recommended lines: Servo Dispensing Module, Screw Valve
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